Let's share you some cases why customers choose Onikaze Oil Mist collectors, hope it is also useful for you to solve oil mist problems.
⭕ Case 1 (company engaged in the manufacturing of automotive parts)
| Background & Context |
Why Onikaze |
Results |
| As our company aims to promote energy saving and reduce CO₂ emissions, we became interested in the oil mist collector. | It maintains nearly the same performance while reducing CO₂ emissions and power consumption by about 50%, helping to lower electricity costs. | Reduced time and labor cost for filter replacement and maintenance, and reduced CO₂ emissions. |
→ We are pleased to hear that the motor output could be reduced by one class compared to the previous model, contributing to energy savings and cost reduction.
⭕ Case 2 (automotive parts manufacturer)
| Background & Context |
Why Onikaze |
Results |
| The cutting oil used was not compatible with the mist collector, causing rapid filter clogging and high running costs. | The free demo unit, explanations of differences from other products, and installation proposals made the introduction smooth. | Maintenance, previously required monthly, is now needed only once every six months. |
→ The previous mist collector suffered from insufficient maintenance, worsening the factory environment, so we are glad the Onikaze product helped improve the situation.
⭕ Case 3 (automotive parts manufacturer)
| Background & Context |
Why Onikaze |
Results |
| Residual mist inside the machine caused workers to cough and required constant mask use. | The sales representative carefully investigated the cause and listened to our concerns, earning our trust and leading to adoption. | Residual mist inside the machine was eliminated, enabling mask-free work. |
→ The product contributed to lower turnover and long-term employment, and we hope more companies with similar challenges will consider adopting it.
⭕ Case 4 (semiconductor manufacturing equipment components.)
| Background & Context |
Why Onikaze |
Results |
| Since our machining processes originally produced little mist, we had not installed a mist collector. However, certain workpieces began generating noticeable mist during machining, causing dirt and haze inside the factory. This prompted us to consider introducing a mist collector. | After tested, the mist inside the machine was eliminated while the haze in the factory cleared up, leading us to proceed with the installation. | Even during machining that generates oil smoke, mist no longer escapes into the factory. Dirt and haze have been resolved, making the unit indispensable. |
→ Even with water-soluble cutting fluid, heavy machining can generate oil-smoke-level particles. Therefore, we recommended the Heavy Smoker. Although only one demo machine was tested, the customer eventually installed the system on multiple machines. We are glad to have helped solve their issues.
⭕ Case 5 (company specializes in precision machining)
| Background & Context |
Why Onikaze |
Results |
| Numerous automatic lathes running oil-based cutting processes produced heavy oil smoke, filling the factory with haze. This caused frequent breakdowns of the air conditioners and spot coolers. | The difference before and after the Onikaze's demo was dramatic, leading us to decide on implementation. | After installing the Heavy Smoker, we were able to properly maintain the air-conditioning system and achieve stable temperature control, which reduced machining defects. |
→ Because of the strong results, 39 units were installed just last year. The customer appreciated our user-focused proposal and even said, “I trust you,” which was truly rewarding.
*The above case studies were provided by the manufacturer, Akamatsu Electric Mfg. Co., Ltd of Japan.
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